3D Countercurrent Mixer
Key Features
1.High-Efficiency Mixing with Countercurrent Technology
The 3D counter current mixer delivers intense and thorough material blending. By reversing the motion of the mixing tools against the rotating mixing pan, the intensive mixer ensures uniform distribution even for dense, heavy, or fine-grain materials.
2.Multi-Zone Shearing Action for Superior Homogeneity
This 3D counter current mixer creates multiple shear zones, maximizing the interaction between particles. It's ideal for high-demand applications such as mineral slurries, tailings, and powder-intensive mixes.
3.Variable Speed Drive System
Equipped with inverter-controlled motors, the intensive mixer allows independent adjustment of both pan and tool speeds. This flexibility enhances process control across different material viscosities and mix requirements.
4.Robust Build for Industrial Applications
Designed as a heavy-duty counter current mixer, it is built to handle harsh working conditions in mining, metallurgy, and chemical production lines. Its wear-resistant components ensure long service life with minimal downtime.
5.Energy Efficient & Environmentally Friendly Operation
The intensive mixer uses optimized mechanical transmission and smart control to minimize energy consumption while maintaining powerful performance. The intensive mixer suitable for eco-conscious industrial environments focused on sustainable processing.
6.Easy Maintenance & Accessibility
The 3D counter current mixer features a user-friendly structure that simplifies cleaning, inspection, and part replacement. Quick access panels and modular design help reduce maintenance time and costs.
Product Structure
Inner Compoents of countercurrent intensive mixer
Inner Parts Working Tracks of countercurrent intensive mixer
Operational Process
Mix high-dispersion, high-fluidity steel fibers with high-performance concrete for use in high-strength, high-ductility beam and column components.
Specification
| Model | LNK5(630/920） | LNK7(2000/2950） | LN-UHPC1500 | LN-UHPC2000 | Remarks |
| Mixing Kettle Dimension (mm) | φ1400×620 | φ2000×880 | φ2240×980 | φ2500×1080 | |
| Mixing Volume (L) | 600 | 1600 | 2300 | 3100 | |
| Kettle Rotating Power (kW) | 7.5～15 | 11～22 | 15～22 | 15～22 | VFD+VFM |
| Kettle Rotating Speed (rpm) | 0～13 | 0～13 | 0～13 | 0～13 | |
| Main Mixer Power (kW) | 7.5～15 | 15～22 | 18.5～30 | 18.5～30 | VFD+VFM |
| Main Mixer Speed (rpm) | 10～100 | 10～100 | 11～102 | 11～102 | |
| Mixing Plow Power (kW) | 7.5～15 | 15～22 | 18.5～30 | 22～37 | VFD+VFM |
| Mixing Plow Speed (rpm) | 4～40 | 4～40 | 4～40 | 4～36 | |
| Compressed Air Pressure (MPa) | 0.7 | 0.7 | |||
| Overall Dimension (mm) | ～2600×1650×2250 | ～3600×2388×2680 | ～3700×2700×2880 | ～4000×2950×3000 | |
| Basic Configuration | High-shear mixers, pin-type granulation mixers; pneumatic cylinder discharging; All units adopt variable frequency drives and variable frequency motors for speed regulation. | ||||
| Application Field | For mixing, stirring and granulation in building materials, ceramics, chemical fertilizers, glass, refractory materials, waste recycling and other industries. | ||||
| Noted: 1. These models are suitable for dry-wet mixing of small particle size materials. 2. Structure and parameters vary according to the stirred materials. | |||||
Applications in Small Precast Component Production
3D counter current mixers mix concrete/mortar for small precast components & cement bricks
The countercurrent intensive mixer features high uniformity in material mixing and supports continuous, standardized, mass production, making it ideal for factory prefabrication and high-efficiency production requirements.
The 3D counter current mixer can process sludge, solid waste slurry and tailings backfill slurry, and produce various cement products and small precast components, including paving bricks such as cement bricks, permeable bricks, slope protection bricks and grass-planting bricks, as well as municipal supporting components including small precast blocks, curb stones, trench covers, cable trays and drainage components.
Range of Configuration
1.Mineral Processing & Ore Concentration
The countercurrent intensive mixer is ideal for uniformly blending mineral concentrates, ores, and metal-bearing slurries. Its high-efficiency mixing action helps improve downstream processing in mining and metallurgy operations.
2.Slag and Tailings Treatment
In green mining and waste recovery lines, the intensive mixer effectively mixes abrasive and high-density materials such as slag, fly ash, and tailings, enhancing recycling efficiency and environmental compliance.
3.Chemical and Additive Blending
The 3D counter current mixer supports precision mixing of fine powders, additives, and chemical reagents, making the intensive mixer suitable for use in chemical plants, compound material preparation, and pigment production.
4.Precast and Specialty Concrete Production
The UHPC intensive mixer is widely used in precast concrete factories, especially for high-performance or fiber-reinforced concrete, where material uniformity and consistency are critical.
5.Refractory and Ceramic Material Processing
The 3D counter current mixer delivers superior homogenization for ceramic powders, refractory aggregates, and binders, meeting the strict mixing demands of high-temperature resistant products.
6.Battery Slurry & Electronics Material Mixing
The counter current mixer is increasingly used in the energy sector, especially for lithium battery slurry mixing and electronic material formulation where both high shear and precise control are essential.
On-site View
Ya, kami menyediakan solusi peralatan yang sepenuhnya disesuaikan berdasarkan kebutuhan klien, termasuk spesifikasi ukuran, konfigurasi fungsional, dan desain kapasitas untuk memenuhi permintaan unik setiap proyek.
Ya, kami menyediakan dukungan instalasi dan komisioning yang komprehensif, baik di lokasi atau melalui bantuan teknis jarak jauh, untuk memastikan kinerja peralatan yang optimal.
Masa garansi standar untuk sebagian besar peralatan inti umumnya adalah 12 bulan, dengan ketentuan pasti yang ditetapkan dalam perjanjian pembelian.
Pertama, pelanggan harus memberikan informasi tentang jenis dan kekerasan bahan baku lokal (misalnya, granit, kerikil sungai, batu kapur, dan lain-lain). Berikutnya, pelanggan perlu menentukan persyaratan produk akhir yang diinginkan, termasuk modulus kehalusan dan bentuk partikel. Kemudian, berdasarkan kapasitas produksi yang dibutuhkan (misalnya, ton per jam), berbagai model dapat direkomendasikan—misalnya, mesin pembuat pasir bentuk untuk hasil yang lebih tinggi, atau peralatan yang dirancang khusus untuk produksi mortar biasa atau khusus, tergantung pada aplikasinya. Terakhir, pelanggan dapat memilih dan menyesuaikan peralatan berdasarkan kondisi lokasi, lingkungan pemasangan, konsumsi energi, biaya pemeliharaan, dan anggaran proyek keseluruhan.
Peralatan kami mematuhi standar internasional, termasuk sertifikasi manajemen mutu ISO 9001, ISO 14001 – Sistem Manajemen Lingkungan. Inspeksi pihak ketiga, seperti laporan SGS, dapat diatur berdasarkan persyaratan khusus pelanggan.
Kami menerima berbagai metode pembayaran, termasuk T/T, L/C, dan lainnya sebagaimana disetujui dalam kontrak. Incoterms yang diterima umumnya adalah FOB, CFR, CIF, DAP, dan juga tergantung pada ketentuan yang ditetapkan dalam kontrak.
